Multiquip Control Box Replacement LS60TD Manuel d'utilisateur

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LS60TD AND LS600 — CONTROL BOX REPLACEMENT — REV. #1 (03/23/12) — PAGE 1
LS60TD and LS600 (Deutz Engine)
Control Box Replacement
The following instructions are intended to assist the user in the installation of the replacement control box on the
LS60TD and LS600 Concrete Pump. Please read all instructions before installing the control box and relay kit.
REQUIRED TOOLS/COMPONENTS
Crimping Tool
Wire Cutter Tool
Wire Stripper Tool
Two 12-10 AWG Butt Splice
One 14-16 AWG Butt Splice
One 12-10 AWG Spade Lug
PARTS
Verify that parts are accounted for. See Figure 1 and Table 1.
Figure 1. Required Parts
5
4
3
2
1
Table 1. Required Parts
Item
No.
Part No. Description QTY. Remarks
1 EM517648A Digital Control Box 1
2 EM515799 Relay Kit 1
3 ___ 10/32" Hex Nut 1 Not Provided
4 ___ #10 Lock Washer 1 Not Provided
5 ___ #10 Flat Washer 1 Not Provided
WORK SAFELY!
Only a qualified service technician with proper training
should perform this installation. Follow all shop safety rules
when performing this installation.
PREPARATION
1. Place the pump in an area free of dirt and debris.
2. Disconnect negative battery cable from the battery.
3. Disconnect the 4 plugs from the receptacles on the
rear of the control box currently installed on the pump
(see Figure 2). Mark and tag the plugs for reference
when new control box is installed. Remove the fuse
from the rear of the control box and keep the nut and
washers. They will be used to reinstall the fuse on the
new control box.
4. Remove the existing control box as shown in Figure 2.
Keep the hex bolts, flat washers and lock nuts. They
will be used in the installation of the new control box.
Figure 2. Removing Existing Control Box
OPEN HATCH
OLD
CONTROL
PANEL
HEX BOLT (4)
LOCK NUT (4)
FLAT
WASHER (8)
PLUGS (4)
FUSE
SCREW (2)
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Résumé du contenu

Page 1 - Control Box Replacement

LS60TD AND LS600 — CONTROL BOX REPLACEMENT — REV. #1 (03/23/12) — PAGE 1 LS60TD and LS600 (Deutz Engine) Control Box ReplacementThe following inst

Page 2 - CONNECTIONS

LS60TD AND LS600 — CONTROL BOX REPLACEMENT — REV. #1 (03/23/12) — PAGE 2INSTALLATION1. Install the replacement digital control box on the pump using

Page 3

LS60TD AND LS600 — CONTROL BOX REPLACEMENT — REV. #1 (03/23/12) — PAGE 3Figure 5. Connections Between Control Box and RelayBLACK 16 AWGRelay K1Relay

Page 4

LS60TD AND LS600 — CONTROL BOX REPLACEMENT — REV. #1 (03/23/12) — PAGE 4Figure 6. Relay P/N EM515799 Relay Schematic Diagram#86 #87#85 #30Plug P1Outs

Page 5 - Machine Model Configuration

LS60TD AND LS600 — CONTROL BOX REPLACEMENT — REV. #1 (03/23/12) — PAGE 5CONTROL BOX PROGRAMMINGSee Figure 7 to identify control box switches.Figure 7

Page 6 - CONTROL PANEL COMPONENTS

LS60TD AND LS600 — CONTROL BOX REPLACEMENT — REV. #1 (03/23/12) — PAGE 6CONTROL PANEL COMPONENTSFigure 8. Digital Control Panel Components05007501000

Page 7 - Primary Screen

LS60TD AND LS600 — CONTROL BOX REPLACEMENT — REV. #1 (03/23/12) — PAGE 7DIGITAL READOUT SCREENSPrimary ScreenScreen 1Indicates the various modes of t

Page 8 - HERE’S HOW TO GET HELP

Your Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLINGUnited StateSMultiquip Corporate Office MQ Parts

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