Multiquip MQ Power Whisperwatt 60 Hz Generator DCA-220SSVU Manuel d'utilisateur

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALRevision #1 (01/20/06)THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALL TIMES.WHISPERWATTTM SERIESMOD

PAGE 10 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — RULES FOR SAFE OPERATIONThe following safety guidelines should

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 111DCA-220SSVU — RULES FOR SAFE OPERATIONPOWERCORD(POWER ON)WETHANDSDuring operat

PAGE 12 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — RULES FOR SAFE OPERATIONBattery SafetyUse the following guideli

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 131Emergencies ALWAYS know the location of thenearest fire extinguisher. ALWAYS

PAGE 14 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)The DCA-220SSVU generator is equipped with a number of safety decals (Figures

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 151DCA-220SSVU — GENERATOR DECALSFigure 3. Generator Decals (Cont inued)

PAGE 16 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)Figure 4. Typical Generator Grounding ApplicationDCA-220SSVU — INSTALLATION

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 171Outdoor InstallationInstall the generator in a area that is free of debris,bys

PAGE 18 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — GENERAL INFORMATIONDCA-220SSVU Whisperwatt™ Series Familiarizat

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 191DCA-220SSVU — MAJOR COMPONENTSFigure 5. Major Components4elbaT. stnenopmoCroja

PAGE 2 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)

PAGE 20 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)NOTE PAGE

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 211DCA-220SSVU — GENERATOR CONTROL PANELThe definitions below describe the contro

PAGE 22 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)Figure 7. Engine Operating PanelDCA-220SSVU — ENGINE OPERATING PANEL

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 231DCA-220SSVU — ENGINE OPERATING PANELThe definitions below describe the control

PAGE 24 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)Output Terminal FamiliarizationThe “Output Terminal Panel ” (Figure 8) is pr

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 251100 VAC GFCI ReceptaclesThere are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R

PAGE 26 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)Figure 13. Connecting LoadsConnecting LoadsLoads can be connected to the gen

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 271DCA-220SSVU — LOAD APPLICATIONSingle Phase LoadAlways be sure to check the nam

PAGE 28 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — GENERATOR OUTPUTSGenerator AmperageTables 8 and 9 describe the

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 291Maximum AmpsTable 10 shows the maximum amps the generator can pro-vide. DO NO

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 31© COPYRIGHT 2005, MULTIQUIP INC.MQ Power Inc, Ultra-Silent series, and the MQ P

PAGE 30 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)Figure 21. Voltage Change-Over Board 240V ConfigurationUVW

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 311DCA-220SSVU — OUTPUT TERMINAL PANEL CONNECTIONS2. Connect the load wires to t

PAGE 32 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — PRE-SETUPFigure 30. Engine Oil DipstickWhen checking the engine

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 331DCA-220SSVU — PRE-SETUPRefueling Procedure:1. Level Tanks – Make sure fuel cel

PAGE 34 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)Coolant (ISUZU Antifreeze/Summer Coolant/Water)VOLVO recommends VOLVO antifre

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 351DCA-220SSVU — PRE-SETUPWhen connecting battery do the following:1. NEVER conne

PAGE 36 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)5. Verify that the Engine Runningstatus LED on the MPEC unit(Figure 44) is O

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 371DCA-220SSVU — GENERATOR START-UP PROCEDURE (MANUAL)Figure 47. Voltage Adjust C

PAGE 38 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)1. Perform steps 1 through 5 in the Before Starting sectionas outlined in th

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 391Normal Shutdown ProcedureTo shutdown the generator use the following procedure

PAGE 4 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)TABLE OF CONTENTSSpecification and partnumber are subject tochange without not

PAGE 40 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — MAINTENANCEService DailyIf the engine is operating in very dust

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 411DCA-220SSVU — MAINTENANCEGenerator StorageFor longe term storage of the genera

PAGE 42 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — MAINTENANCETo ensure adequate startingcapability, always have p

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 431DCA-220SSVU — TRAILER MAINTENANCE7. Coupler - Type of hitch used on the traile

PAGE 44 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — TRAILER MAINTENANCEHydraulic Surge BrakesHydraulic surge brakes

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 451Tires/Wheels/Lug NutsTires and wheels are a very important and criticalcompone

PAGE 46 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)NEVER use an pneumatic airgun to tighten wheel lug nuts.Figure 61. Wheel Lug

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 471DCA-220SSVU — TRAILER WIRING DIAGRAMFigure 62. Trailer/Towing Vehicle Wiring D

PAGE 48 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — GENERATOR WIRING DIAGRAMFigure 63. Generator Wiring Diagram

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 491DCA-220SSVU — ENGINE WIRING DIAGRAMFigure 64. Engine Wiring Diagram

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 51MQPOWERA Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 90749310-537-

PAGE 50 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)Practically all breakdowns can be prevented by proper handling and maintenanc

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 511DCA-220SSVU — TROUBLESHOOTING (ENGINE CONTROLLER)Practically all breakdowns ca

PAGE 52 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — EXPLANATION OF CODE IN REMARKS COLUMNNOTEWhen ordering a part

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 531DCA-220SSVU — SUGGESTED SPARE PARTSPart number on this Suggested Spare Parts l

PAGE 54 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — GENERATOR ASSY.GENERATOR ASSY.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 551DCA-220SSVU — GENERATOR ASSY.GENERATOR ASSY.NO. PART NO. PART NAME QTY. REMAR

PAGE 56 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)GENERATOR ASSY.DCA-220SSVU — GENERATOR ASSY. (CONT.)

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 571GENERATOR ASSY. (CONT.)NO. PART NO. PART NAME QTY. REMARKS10 0012110065 HEX. H

PAGE 58 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— CONTROL PANEL ASSY.CONTROL PANEL ASSY.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 591DCA-220SSVU— CONTROL PANEL ASSY.CONTROL PANEL ASSY.NO. PART NO. PART NAME QTY

PAGE 6 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU — SPECIFICATIONSsnoitacificepSrotareneG.1elbaTledoMUVSS022-ACDepyT

PAGE 60 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— CONTROL BOX ASSY.CONTROL BOX ASSY.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 611DCA-220SSVU— CONTROL BOX ASSY.CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. RE

PAGE 62 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)CONTROL BOX ASSY. (CONT.)DCA-220SSVU— CONTROL BOX ASSY. (CONT)

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 631CONTROL BOX ASSY. (CONT.)NO. PART NO. PART NAME QTY. REMARKS31 LY2DUS24VDC REL

PAGE 64 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 651DCA-220SSVU— ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.NO. PART NO. PA

PAGE 66 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 671DCA-220SSVU— ENGINE AND RADIATOR ASSY.ENGINE AND RADIATOR ASSY.NO. PART NO. PA

PAGE 68 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.THE SERIAL NUMBER MAY

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 691DCA-220SSVU— OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.NO. PART NO. PART NAME

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 71DCA-220SSVU — DIMENSIONS (TOP, SIDE AND FRONT)Figure 1. DimensionsSNOISNEMID.3E

PAGE 70 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— BATTERY ASSY.BATTERY ASSY.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 711DCA-220SSVU— BATTERY ASSY.BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1 06

PAGE 72 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— MUFFLER ASSY.MUFFLER ASSY.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 731DCA-220SSVU— MUFFLER ASSY.MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M4

PAGE 74 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— FUEL TANK ASSY.FUEL TANK ASSY.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 751DCA-220SSVU— FUEL TANK ASSY.FUEL TANK ASSY.NO. PART NO. PART NAME QTY. REMARKS

PAGE 76 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— ENCLOSURE ASSY.ENCLOSURE ASSY.THE SERIAL NUMBER MAY BE REQUIRED

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 771DCA-220SSVU— ENCLOSURE ASSY.ENCLOSURE ASSY.NO. PART NO. PART NAME QTY. REMARKS

PAGE 78 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— ENCLOSURE ASSY. (CONT.)ENCLOSURE ASSY. (CONT.)THE SERIAL NUMBER

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 791DCA-220SSVU— ENCLOSURE ASSY. (CONT.)ENCLOSURE ASSY. (CONT.)NO. PART NO. PART

PAGE 8 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)This Owner's Manual has beendeveloped to provide completeinstructions for

PAGE 80 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— RUBBER SEALS ASSY.RUBBER SEALS ASSY.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 811DCA-220SSVU— RUBBER SEALS ASSY.RUBBER SEALS ASSY.NO. PART NO. PART NAME QTY. R

PAGE 82 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)DCA-220SSVU— NAMEPLATE AND DECALS ASSY.NAMEPLATE AND DECALS ASSY.

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 831DCA-220SSVU— NAMEPLATE AND DECALS ASSY.NAMEPLATE AND DECALS ASSY.NO. PART NO.

PAGE 84 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06)TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of payment for parts a

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 851NOTE PAGE

PARTS AND OPERATION MANUALOPERATION AND PARTS MANUALYour Local Dealer is:MQ POWERA Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 90749310-5

DCA-220SSVU— OPERATION AND PARTS MANUAL — REV. #1 (01/20/06) — PAGE 91DCA-220SSVU — SAFETY MESSAGE ALERT SYMBOLSALWAYS place the engine ON/OFFswitch