Multiquip MQ Power Whisperweld DC Welder/AC Generator SGW-25 Manuel d'utilisateur

© COPYRIGHT 2001, MULTIQUIP INC. MQ POWERPARTS AND OPERATION MANUALWHISPERWELDTMDC WELDER/AC GENERATORModel SGW-250SSRevision #2 (08/08/01)MULTIQUIP I

PAGE 10 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — SPECIFICATIONSThe maximum output of the engin

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 11SGW-250SS — GENERAL INFORMATIONSGW-250SS FAMILIARIZA

PAGE 12 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)Figure 1. SGW-250SS DimensionsSGW-250SS — DIMENSIONS

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 13Explanation of Chart:This section is intended to provide

PAGE 14 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — TRAILER-SPECIFICATIONSsnoitacificepS.1elba

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 15)t'noC(snoitacificepS.1elbaTLEDOM RELPUOC SERIT SLE

PAGE 16 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)Tires/Wheels/Lug NutsTires and wheels are a very importan

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 17stnemeriuqeReuqroTnoisnepsuS.4elbaTmetI ).sbL-.tF(euqroT

PAGE 18 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS —TRAILER-WIRING DIAGRAM

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 19SGW-250SS —TOWINGTo reduce the possibility of an accide

PAGE 2 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)

PAGE 20 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)Figures 5 and 6 show the location of the controls and ind

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 2116. Positive Welding Output Terminal – Connect theweld

PAGE 22 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)seziSelbaCgnidleW.6elbaT/)tf(htgneLelbaClatoT)A(tnerruC05

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 23General Inspection Prior to OperationThe SGW-250SS utili

PAGE 24 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)Lubrication OilFill the engine crankcase with lubricating

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 25BLW-400SSW — PRE-SETUPOperation in Freezing WeatherWhen

PAGE 26 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — INSTRUMENTATIONPower OutletsThe generator has

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 27SGW-250SS — LOAD APPLICATIONSingle Phase LoadAlways be s

PAGE 28 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — WELDER OPERATING INSTRUCTIONSWelding Cables

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 29SGW-250SS — WELDER OPERATING INSTRUCTIONSCAUTION :NEVERN

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 3HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERI

PAGE 30 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)Duty CycleThe welder is rated at 100% duty cycle at 250 a

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 31SGW-250SS — ENGINE OPERATING INSTRUCTIONSWARNING:Befor

PAGE 32 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — MAINTENANCEGeneral InspectionAt least daily o

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 33SGW-250SS — MAINTENANCEECNANETNIAM/NOITCEPSNIYLIADsrH01

PAGE 34 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)Welder/Generator StorageFor storage of the generating set

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 35SGW-250SS —ENGINE/GENERATOR WIRING DIAGRAM

PAGE 36 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — TROUBLESHOOTING (WELDER)Practically all break

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 37SGW-250SS — TROUBLESHOOTING (ENGINE))1TRAP(GNITOOHSELBU

PAGE 38 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — TROUBLESHOOTING (ENGINE))2TRAP(GNITOOHSELBUO

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 39SGW-250SS — TROUBLESHOOTING (ENGINE))3TRAP(GNITOOHSELBU

PAGE 4 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)TABLE OF CONTENTSHere's How To Get Help ...

PAGE 40 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)EXPLANATION OF CODE IN REMARKS COLUMNHow to read the mark

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 41SGW-250SS — SUGGESTED SPARE PARTSSGW SGW SGW SGW SGW W/H

PAGE 42 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — GENERATOR ASSY.GENERATOR ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 43SGW-250SS — GENERATOR ASSY.GENERATOR ASSY.NO PART NO PA

PAGE 44 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — CONTROL PANEL ASSY.CONTROL PANEL ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 45SGW-250SS — CONTROL PANEL ASSY.CONTROL PANEL ASSY.NO PAR

PAGE 46 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — CONTROL PANEL ASSY.CONTROL PANEL ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 47SGW-250SS — CONTROL PANEL ASSY.CONTROL PANEL ASSY.NO PAR

PAGE 48 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — ELECTRIC PARTS ASSY.ELECTRIC PARTS ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 49SGW-250SS — ELECTRIC PARTS ASSY.ELECTRIC PARTS ASSY.NO

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 5PARTS ORDERING PROCEDURESGet special freight allowanceswh

PAGE 50 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — BATTERY ASSY.BATTERY ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 51SGW-250SS — BATTERY ASSY.BATTERY ASSY.NO PART NO PART NA

PAGE 52 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — TAIL PIPE ASSY.TAIL PIPE ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 53SGW-250SS — TAIL PIPE ASSY.TAIL PIPE ASSY.NO PART NO PAR

PAGE 54 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — FUEL TANK ASSY.FUEL TANK ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 55SGW-250SS — FUEL TANK ASSY.FUEL TANK ASSY.NO PART NO PAR

PAGE 56 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — ENCLOSURE ASSY.ENCLOSURE ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 57SGW-250SS — ENCLOSURE ASSY.ENCLOSURE ASSY.NO PART NO PA

PAGE 58 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)SGW-250SS — NAME PLATE AND DECALS ASSY.NAME PLATE AND DE

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 59SGW-250SS — NAME PLATE AND DECALS ASSY.NO PART NO PART

PAGE 6 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)RULES FOR SAFE OPERATIONCAUTION:Failure to follow instruct

PAGE 60 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — CYLINDER HEAD ASSY.CYLINDER HEAD

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 61CYLINDER HEAD ASSY.NO PART NO PART NAME QTY. REMARKS1 12

PAGE 62 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — CYLINDER BARREL ASSY.CYLINDER BA

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 63CYLINDER BARREL ASSY.NO PART NO PART NAME QTY. REMARKS1

PAGE 64 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — CRANKCASE COVER ASSY.CRANKCASE C

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 65CRANKCASE COVER ASSY.NO PART NO PART NAME QTY. REMARKS1

PAGE 66 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — CRANKSHAFT ASSY.CRANKSHAFT ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 67HONDA GX610VXD ENGINE — CRANKSHAFT ASSY.CRANKSHAFT ASSY

PAGE 68 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — PISTON ASSY.PISTON ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 69HONDA GX610VXD ENGINE — PISTON ASSY.PISTON ASSY.NO PART

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 7CAUTION:This generator is a source of providingLETHAL hig

PAGE 70 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — CAMSHAFT ASSY.CAMSHAFT ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 71CAMSHAFT ASSY.NO PART NO PART NAME QTY. REMARKS1 12209ZE

PAGE 72 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — FAN COVER ASSY.FAN COVER ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 73HONDA GX610VXD ENGINE —FAN COVER ASSY.FAN COVER ASSY.NO

PAGE 74 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — CARBURETOR ASSY.CARBURETOR ASS

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 75HONDA GX610VXD ENGINE — CARBURETOR ASSY.CARBURETOR AS

PAGE 76 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — AIR CLEANER ASSY.AIR CLEANER

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 77AIR CLEANER ASSY.NO PART NO PART NAME QTY. REMARKS1 1701

PAGE 78 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — MUFFLER ASSY.MUFFLER ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 79MUFFLER ASSY.NO PART NO PART NAME QTY. REMARKS1 06183ZJ

PAGE 8 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)OPERATION AND SAFETY DECALS

PAGE 80 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — FUEL PUMP ASSY.FUEL PUMP ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 81FUEL PUMP ASSY.NO PART NO PART NAME QTY. REMARKS1 16700Z

PAGE 82 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — FLYWHEEL ASSY.FLYWHEEL ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 83FLYWHEEL ASSY.NO PART NO PART NAME QTY. REMARKS1 19511ZJ

PAGE 84 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — IGNITION COIL ASSY.IGNITION COI

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 85IGNITION COIL ASSY.NO PART NO PART NAME QTY. REMARKS1 3

PAGE 86 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — STARTER MOTOR ASSY.STARTER MOTOR

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 87STARTER MOTOR ASSY.NO PART NO PART NAME QTY. REMARKS1 31

PAGE 88 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)HONDA GX610VXD ENGINE — CONTROL ASSY.CONTROL ASSY.

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 89CONTROL ASSY.NO PART NO PART NAME QTY. REMARKS1 16263ZE

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 9OPERATION AND SAFETY DECALSP/N DCL160

PAGE 90 — SGW-250SS DC WELDER/AC GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (08/08/01)PAYMENT TERMSTerms of payment for parts are net 10 days.F

SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 91NOTE PAGE

PARTS AND OPERATION MANUALPARTS AND OPERATION MANUALHERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLINGPPPPPARARARA