Multiquip 60Hz Whisperwatt Generator DCA45USI2 Manuel d'utilisateur

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.To fi nd the latest revision of this publication, visit our website at:www.multiquip.comRevision

PAGE 10 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) SAFETY INFORMATIONELECTRICAL SAFETY DANGER  DO NOT touch outpu

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 11SAFETY INFORMATIONBATTERY SAFETY DANGER  DO NOT drop the batter

PAGE 12 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) Table 1. Generator Specifi cationsModelDCA-45USI2TypeRevolving fi

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 13DIMENSIONS45FGFRONT VIEWSIDE VIEWTOP VIEWHABCDEFigure 1. Dimensio

PAGE 14 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) INSTALLATIONFigure 2. Typical Generator Grounding Application

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 15INSTALLATIONOUTDOOR INSTALLATIONInstall the generator in a area t

PAGE 16 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) GENERATORThis generator (Figure 3) is a high quality portable (r

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 17MAJOR COMPONENTS12345454510002000300030000RP MAUTOMANUALOFF/RESET

PAGE 18 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) GENERATOR CONTROL PANELFigure 4. Generator Control Panel1000200

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 19NOTES

PAGE 2 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) PROPOSITION 65 WARNINGDiesel engine exhaust and some of

PAGE 20 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) ENGINE OPERATING PANELFigure 5. Engine Operating PanelOFFWUVOFF

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 21The defi nitions below describe the controls and functions of the

PAGE 22 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) OUTPUT TERMINAL PANEL FAMILIARIZATIONOUTPUT TERMINAL PANELThe Ou

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 23OUTPUT TERMINAL PANEL FAMILIARIZATION120 VAC GFCI ReceptaclesTher

PAGE 24 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) OUTPUT TERMINAL PANEL FAMILIARIZATIONConnecting LoadsLoads can b

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 25LOAD APPLICATIONSINGLE PHASE LOADAlways be sure to check the name

PAGE 26 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) GENERATOR OUTPUTSGENERATOR OUTPUT VOLTAGES A wide range of volta

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 27GENERATOR OUTPUTS/GAUGE READINGHOW TO READ THE AC AMMETER AND AC

PAGE 28 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) OUTPUT TERMINAL PANEL CONNECTIONSUVWO TERMINAL OUTPUT VOLTAGESVa

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 29OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480/277V UVWO Terminal Output

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 3If you believe that your vehicle has a defect that could cause a c

PAGE 30 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) INSPECTION/SETUPCIRCUIT BREAKERSTo protect the generator from an

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 31INSPECTION/SETUPRefueling Procedure:1. Level Tanks — Make sure f

PAGE 32 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) COOLANT (ANTIFREEZE/SUMMER COOLANT/WATER)ISUZU recommends ISUZU

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 33BATTERY This unit is of negative ground DO NOT connect in reverse

PAGE 34 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) GENERATOR START-UP PROCEDURE BEFORE STARTING 1. Place the main,

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 35GENERATOR START-UP PROCEDURE the problem. If the engine is runnin

PAGE 36 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) GENERATOR SHUT-DOWN PROCEDURES2. Place the engine speed switch

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 37*1 Replace engine oil and fi lter at 100 hours, fi rst time only.*

PAGE 38 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) MAINTENANCEIf the engine is operating in very dusty or dry grass

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 39CHECK OIL LEVELCheck the crankcase oil level prior to each use, o

PAGE 4 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) TABLE OF CONTENTSDCA45USI2 GeneratorProposition 65 Warning ...

PAGE 40 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) TRAILER MAINTENANCETRAILER MAINTENANCEThis section is intended t

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 41TRAILER MAINTENANCEBRAKESTrailer brakes should be inspected the fi

PAGE 42 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) TRAILER MAINTENANCETIRES/WHEELS/LUG NUTSTires and wheels are a v

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 43TRAILER MAINTENANCELug Nut Torque RequirementsIt is extremely imp

PAGE 44 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) TRAILER WIRING DIAGRAMFigure 62. Trailer/Towing Vehicle Wiring D

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 45GENERATOR WIRING DIAGRAMFigure 63. Generator Wiring Diagram

PAGE 46 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) ENGINE WIRING DIAGRAMFigure 64. Engine Wiring Diagram

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 47CONTROLLER WIRING DIAGRAMFigure 65. Engine Controller

PAGE 48 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) TROUBLESHOOTING (GENERATOR)Practically all breakdowns can be pre

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 49TROUBLESHOOTING (DIAGNOSTIC LAMP)The engine controller of this ge

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 5PARTS ORDERING PROCEDURESwww.multiquip.comOrdering parts has never

PAGE 50 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) EXPLANATION OF CODE IN REMARKS COLUMNThe following section expla

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 51SUGGESTED SPARE PARTSDCA45USI2 WHISPERWATT GENERATOR WITH ISUZU B

PAGE 52 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) GENERATOR ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 53GENERATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1 B31100011

PAGE 54 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) CONTROL BOX ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 55NO. PART NO. PART NAME QTY. REMARKS1 M1213001212 CONTROL BOX

PAGE 56 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) CONTROL BOX ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 57CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKS31 M22606

PAGE 58 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) CONTROL BOX ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 59CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKS61 002100

PAGE 6 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) SAFETY INFORMATIONDo not operate or service the equipment before

PAGE 60 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) ENGINE AND RADIATOR ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 61ENGINE AND RADIATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1

PAGE 62 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) ENGINE AND RADIATOR ASSY. (CONTINUED)

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 63ENGINE AND RADIATOR ASSY. (CONTINUED)NO. PART NO. PART NAME QT

PAGE 64 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) OUTPUT TERMINAL ASSY.ADD THE FOLLOWING DIGITS AFTER THE PART NUM

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 65OUTPUT TERMINAL ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M12

PAGE 66 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) BATTERY ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 67BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0602220187

PAGE 68 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) MUFFLER ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 69MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M1331100102

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 7SAFETY INFORMATIONGENERAL SAFETY CAUTION  NEVER operate this equ

PAGE 70 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) FUEL TANK ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 71FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS1 M2363000

PAGE 72 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) ENCLOSURE ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 73 ENCLOSURE ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M1413003

PAGE 74 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) ENCLOSURE ASSY. (CONTINUED)

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 75 ENCLOSURE ASSY. (CONTINUED)NO. PART NO. PART NAME QTY. REMAR

PAGE 76 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) RUBBER SEALS ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 77RUBBER SEALS ASSY.NO. PART NO. PART NAME QTY. REMARKS1 022920

PAGE 78 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) NAMEPLATE AND DECALS ASSY.

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 79NAMEPLATE AND DECALS ASSY. NO. PART NO. PART NAME QTY. REMARK

PAGE 8 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) SAFETY INFORMATIONENGINE SAFETY DANGER  The engine fuel exhaust

PAGE 80 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of paymen

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 81NOTES

OPERATION AND PARTS MANUALYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLINGUNITED STATESMultiquip

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 9SAFETY INFORMATIONFUEL SAFETY DANGER  DO NOT start the engine ne